Statiscan® II Induction Heat Treating Scanning System
MEDIUM DUTY INDUCTION SCANNER
The newly redesigned Inductoscan® Statiscan II Induction Heat Treating System is built from the ground up as a complete vertical scanning workstation. This system boasts two standard scanning spindles, high-strength architecture, rigid tower assembly, and many available options. Every Statiscan II is hand built in Madison Heights, Michigan, incorporating the latest induction heating technology.
SELF CONTAINED SYSTEM WITH ROOM TO WORK
The Statiscan II includes several spacious compartments that make adjustments, customizations, and regular maintenance easy, as the components are accessible and there is room to work. The power cabinet is large and can accommodate a wide variety of inverter power and frequency combinations.
REDESIGNED SCANNING TOWER
The Statiscan II scanning tower has been redesigned with an improved machine mounting configuration, upgraded ball screw, additional guide shaft, upgraded spindles, and better bearings. These improvements make the tower stronger, extend life expectancy, and provide a more reliable datum point that will maintain its position better over time.
User-friendly PC/PLC-based controls simplify set-up, changeover, diagnostics, and process monitoring. The programs are designed for effortless touchscreen navigation and are ideal for monitoring and logging the process of every part during the heating application.
CQI-9 SIGNATURE MONITORING
Inductoheat’s proprietary Signature monitoring package is a high-performance optional software solution that helps our customers achieve the highest quality induction process. The system captures real-time data to identify trends before product quality is affected. This data analysis allows you to focus on running production instead of spending time and money on destructive testing.
- Two spindles to process multiple parts simultaneously
- Scans part lengths of 30 in., with maximum scan heated length of up to 24 in. on the standard model
- Self-contained, compact design for minimal floor space and ideal for work cell
- Different power ratings and frequency ranges are available for application-matched precision hardening
- User-friendly controls simplify set-up, changeover, and diagnostics
- Enclosed water cooling and quench recirculation system with filtration for quieter operation
- Built to-machine tool standards for reliable performance
- Simple utility connection for fast installation and relocation
|Standard Power Ratings||50-300 kW @ 10-200 kHz|
|Dimensions||93.3” (2369mm) W 87” (2210mm) D X 108.63” (2759mm) H|
|Tower Span Length||26.5” (673mm)|
|Maximum Part Length||30” (762 mm)|
|Scanning Speed (Max)/sec||10”/sec|
|Workpiece Capacity/Spindle||25 lbs. (10 kg/spindle)|
|Spindle Center Spacing||8″ (203 mm)|
|Standard Controls||Standard PLC with HMI interface with virtually unlimited program recipe storage|
|Cooling System||Closed-loop nonferrous reservoir, heat exchanger, and recirculating system with centrifugal pump|
|Auto Door||Side access door|
|High-pressure coil booster pump||Insta-change coil adapter|
|Servo-driven actuators||Process data archiving|
|Signature process monitoring||Pneumatic load assist vees|
|Pneumatic upper centers w/down pressure||Upper live centers for part rotation detection|
|Upper driven centers||Servo part rotation|
|Hollow spindles for ID part processing if needed||Mist collection system|
|LVDT - Linear transducer for precision part positioning||Auto-adjust upper centers|
|Quench filtration upgrade||Automatic lubrication system|
|Quench concentration sensors||Robot Interface upgrade|
|Active TIR control||6 axis 5kg robot|